if you'd like to take a page out of the macmod handbook, use pillows you can purchase for around $3 at walmart. :lol: Of course Im just joking, but we really did pack with pillows and they do work very well and are surprisingly affordable when compared to how much a lot of these packing places sell their packaging materials for. I love those foam cutouts that companies ship things in. They are spongy foam squares that are cut to fit the product. If you could find those big blocks of foam then you could custom cut it (I assume from your comments you will be using this packaging material over and over so it might be worth the effort).
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